Start With One. Scale to Thousands.
Large scale production solutions without tooling, minimums, or warehouses. Go from prototype to full production run through a single vetted Canadian network, with the same quality at every volume.
Most Large Scale Production
Solutions Don't Scale Down.
Traditional manufacturing is built for volume. Injection molds cost $20K+. CNC setups eat days. Minimum orders lock you into thousands of units before you know if the market even wants them.
That model punishes flexibility. Want to test a new design? Pay for new tooling. Need 50 units instead of 5,000? Good luck finding a shop that will take the job. And if demand spikes, you're waiting 12 weeks for the next run from overseas.
We built large scale production solutions that work the other way. Start with one unit. Scale to thousands. Same network, same quality, same speed. No retooling, no renegotiating, no starting over.
One Network.
Every Scale.
The same vetted Canadian producers handle your prototype and your production run. No handoff, no requalification.
Prototype & Validation
1 to 100 units
Test your design in production-grade materials before committing to volume. Iterate as many times as you need. No tooling to amortize means changes cost the same as the original.
Bridge Production Most Popular
100 to 1,000 units
Your market validated. Now you need volume without the risk of a massive production commitment. Bridge production lets you scale demand-matched, adjusting quantity and design between runs.
Full Production
1,000+ units
Distributed production across multiple Canadian facilities. Parts route automatically to shops with the right capability and available capacity. You get consistent quality at scale without a single point of failure.
From File
to Finished Part.
Every production run follows the same proven process, whether it's 10 units or 10,000.
Upload Your Design
Send us your CAD files through our encrypted upload. We support STEP, STL, 3MF, and all major formats. No CAD? We can reverse engineer from a physical part.
DFM Review & Quoting
We review your part for manufacturability, recommend the right process and material, and provide a transparent quote. If something can be optimized, we'll tell you before production starts.
Production & QA
Your part routes to the best-matched producer in our vetted Canadian network. We manage quality verification, inspection, and documentation. If something isn't right, we own it.
Deliver & Reorder
Parts delivered to your door. Your design stays in your digital inventory, ready to reorder at any volume. Next time is even faster because the production file is already qualified.
Traditional Production
vs. The Assembly.
Traditional
- ✗ $20K+ tooling before first unit
- ✗ 5,000 unit minimums
- ✗ 12+ week overseas lead times
- ✗ Design change = new tooling cost
- ✗ IP shipped overseas with every order
The Assembly
- $0 tooling, pay per part
- No minimums, start at 1
- 3-5 day local production
- Change your design anytime, same cost
- IP stays encrypted on Canadian soil
What We
Produce.
Multiple processes, one network. We match every part to the right technology.
3D Printing
FDM, SLA, SLS, MJF, Metal AM. From functional prototypes to end-use production parts in engineering-grade materials.
CNC Machining
Precision machined parts when subtractive is the right call. Tight tolerances, production-grade surface finishes.
Sheet Metal
Cut, bend, weld, finish. Enclosures, brackets, panels, and structural components where formed metal is the answer.
Post-Processing & Assembly
Painting, plating, heat treatment, multi-component assembly. We coordinate the full pipeline so you get a finished part.
The Math Behind
Scalable Production.
Upfront tooling costs
Prototype to delivery
Minimum order quantity
Made in Canada
Ready for large scale production solutions without the overhead?
Book 15 minutes. We'll review your part, recommend a process, and show you what production looks like at your volume.
Or email us at hello@theassemblystudio.com
